High Shear Granulator / Mixer - Collette ULTIMAGRAL™
The Collette ULTIMAGRAL™ is the new high shear granulator / mixer range that builds on the proven Collette Gral and its benefits. Similar design of process bowl, mixer and chopper ensures that process and validation wise there is no difference to the Collette Gral. This unique design of process bowl, mixer and chopper makes the ULTIMAGRAL™ not only a perfect wetgranulator but also an ideal machine for melt granulation and pelletising.
The outstanding feature of the high shear granulator range is the integrated and CIP optimized design. Connections, cabling and supplies are completely integrated, covered and sealed so the outside of the machine is smooth and very easy to clean. The innovative discharge valve design and optimized seals inside the bowl allow for CIP. As a result of this the ULTIMAGRAL™ is highly flexible, quick product changeover increases productivity and cost effectiveness.
The high shear granulator ranges from 25 to 1200 liters featuring through the wall design and movable head, allowing operation with platform and dust-free discharging via a linked mill directly into an IBC. The ULTIMAGRAL™ can be stand-alone or linked to a fluid bed to form an integrated system.
Read more about the high shear granulator.
The ULTIMAGRAL™ design is without drying capacities.
The features of an ULTIMAGRAL™ are the following:
Standard Features:
- Identical bowl + mixer configuration as GRAL
- Top driven mixer and chopper: no seals in direct contact with the product
- Perfect cGMP-design: smooth covering, no external tubing and piping allowing easy cleaning
- Completely integrated full opening side discharge: perfect discharge of difficult products
- Through the wall installation: minimum space required in GMP area
- User-friendly operator-machine interaction via graphical operator panel
- Flexibility (processes and products): wet granulation, melt granulation, pelletization
Optional Features:
- Movable head: easy access and operation without need for a platform
- Explosion proof design
- Automatic cleaning (WIP/CIP) of entire system
- PROCOLL PRO: PC based batch control software considering ISA S88.01 and 21 CFR part 11
- GRAL-O-Matic for easy and automated granulation control
- Jacketed / insulated bowl
- Total containment through up- and downstream split valves
- Integration with mill and/or fluid bed possible: perfect closed link for dust-free operation
- Video monitoring of the process
- Liquid addition system (peristaltic pump / pressure vessel / mass flow meter)
- Product feeding both by gravity or vacuum loading system directly from the containers
- Validation documentation and assistance based on GAMP
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